15BBL 3 Vessels Beer Brewing Project with Mash Lauter Tun and Boiling Kettle Whirlpool Tank
| ITEMS |
Components |
Specification |
| Milling System |
Miller |
Double Roller,Noise<60db |
| Heating System |
Boiler (steam heating) |
Electric or steam |
| Brewhouse System |
Mash / Lauter tun |
Heating jacket
Material: SS 304/316 or Red copper
1 Thermometer / tank |
| Boiling / Whirlpool Tank |
| Heat-Exchanger |
Plate type |
| Fermentation System |
Fermentation Tank |
Top manway/Side manway
Dimple jacket |
| Yeast Adding Tank |
SS304 Stainless Steel |
| Refrigerator System |
Refrigerator machine |
With control system |
| pump/value |
adjustable |
| Ice water tank |
Fluorine filling |
| CIP Cleaning System |
Acid Tank |
SS304 full welded |
| Alkali Tank |
| Pump |
adjustable |
| Control System |
Control Cabinet |
Semi-automatic |
1. Beer brewing process:
1).-Malting:
First, we hand select the best ingredients from local farmers.
The grain (barley) is soaked and germinated to covert the insoluble starches into sugar that the yeast can turn to alcohol. This "green malt" is then dried at varying temperatures to create the different malt colors and flavors.
If you are the only state brewery to make your own malt using our in-house malting facility. This allows for complete control over the entire process, ensuring the best quality for our distinctive Cascade taste.
2).-Mashing:
Onto the mash tun, here water is added to the malt at just the right temperature to convert the starch from the malt into natural fermentable sugars that the yeast can "eat".
Your water isn't just any water-it comes from special area which lies directly behind the brewery. It is said that this is one of the purest water sources in the world for it comes directly from rain clouds originating in the untouched South.
3).-Lautering:
Lautering is the separation of the sweet malty liquid (called wort) from the grain husks which is collected.
The spent malt from this process is then recycled back into the local farming community for livestock feed, which is very important and necessary for starting new brewing cycle.
4).-Boiling:
The wort is then transferred into a brewing kettle where fresh local hops are added by hand during boiling. It takes an hour or so to concentrate and sterilize the liquid and to allow the many biochemical changes to take place.
The hop alpha acids impart bitterness and the hop oils give the beer characteristic hop aromas. Think of it as "beer seasoning"
2. Brew house:
It is a complex chemical reaction process under suitable temperature. Starch into soluble sugar, after boiling with the hops together then it will begin the fermentation, adding enough yeast which can make the sugar reaction into the alcohol and dioxide etc. After a filtration and sterilization, the fresh beer can be drunk now.
The tanks can be used for mash process: make the starch reaction into soluble sugar.
And then by the kettle to boiling it before fermentation process. Now you can get the hot wort. During the process, we need mash lauter tun, boiling kettle for boil the wort and the hot liquid tank that can supply hot water in persistent.
3. Fermentation tanks:
By now, we have a liquid that has a malt character balanced with bitterness; but a crucial element is still missing: Alcohol. Yeast is the agent of fermentation. Without yeast, there would be no alcohol. And that is why we love our Cascade yeast. Tried, tested and true, this strain has remained unchanged since the 1820's, perfectly suited in our ingredients and brewing style. It's one of our great secrets. Maturation: The "green beer" is stored at cold temperatures to mature. This step is especially important for lager style beers because they are more delicate, needing time for the complex flavors to develop.
Now the beer will begin its reaction about 2-3 weeks or much longer.
People can choose how many cone fermentation tanks according to the real product capacity, the cooling medium will by the dimple jacket around. If you have 1000L capacity of the mash lauter tank and boiling kettle, then the fermentation tanks can be 1000L or 2000L. 1:1 or 1:2 ratio is good.
4. BBT
The mature process is very important for beer taste, the beer can be send from the fermentation tanks into the bright beer tanks and start a last process.
The BBT full name is the Bright beer tank, the tanks with similar structure of the fermentation tanks, but the beer in BBT is finished beer, people can drink from it directly. Usually, the Bright beer tanks will be connect with bottle filling machines. Kegs, or canning line. Most of the large brew house need the BBT included in the whole brewing lines.
5. Ice water tank:
The tanks usually be used for cooling the beer in short time. The tank is with ice dimple jacket round the tanks.
6. Other necessary equipment:
1. Control system-with the PLC touch screen or digital displayer, which can realize the brewing in automatic or semi-automatic. Design can be variously style.
2. Miller-For grinding the malt into little particle.
3. Refrigerating system- The plate heat exchanger and the chiller, which be used for Cooling down the temperature of hot wort at the ice water tank.
4. CIP wash system-cleaning and sterilize all the tanks' inner surface.
5. Filtration system- The beer is then filtered to remove any unwanted proteins and yeast. At this stage, it is called "bright beer"-even the Blonde.
6. Filling system and washing system- Once the beer is filled into bottles, cans or kegs, it is at its freshest. So we quickly send it out to pubs and bottle shops everywhere. After all, the formula is simple with beer: "Drink fresh, drink best."
7. Pumps & yeast adding device
7. Brewing equipment accessories:
Related pipelines and kinds of valves/25 food grade hose/38 wired hose,
Iron shell thermometer/platinum resistance temperature instrument/Butterfly pads/Sugar measuring saccharimeter/Inflatable head/Measuring cylinder.
Jinan Chenji International Trade Co Ltd was founded in the year of 2014. Our office located in Jinan City that is famous of the Spring Water all over the whole country. Client can arrive to visit us by the Jinan YaoQiang International Air Station.
Our mainly business: Beer Brewing Equipment 1bbL 2BBL 3BBL 5BBL 7bbl 10BBL 15BBL , OEM customized cone fermentation tanks, Jacketed or without Jacket from 50L, 100L, 500L, 1000L, 2000L, until 4000L which are all suitable for the ocean container loading from China to Buyer, the main market is: USA, Canada, Mexico, Argentina, Australia, UK, Germany, Spain, Italy, Brazil, New Zealand, Singapore, Thailand, etc..
Its widely used for the small or large brewery 1000L-4000L Beer Per Day, Commercial pubs, brewpub 200L-500L per working Day, School Teaching and Researching, and Hotels, restaurant etc. Our service is the one stop turnkey project: Malt Grain Grinder, Kettle, Hot water tanks, Fermentation Tanks, Controller, Cooling System (Refrigerator and Ice water tanks) , Yeast tanks, or the beer selling: beer kegs filler/washer, bottling machine, canning machine etc.
We accept the personal customization according to buyer real site, you can name your logo on the tanks, also we arrange the container loading once the brewing project finished well, and delivery to your port , even door to door service.
We have our own technical and research team. Before the package we will sign all pipes and supply the installation pictures, or On-site installation training by our worker to your brewery city.
Inquiry with us, let's start the talking ASAP.
What's Your Brewing Plan?
To offer you the suitable equipment with favorable price, would you please help confirming the following:
- What is your area for the project?
2. What about your local Power supply? 220v 1p 50hz, 380v 3p 50hz,220v 3p 60hz ?
3. What about your time plan ? Usually the production need 35-50 Days
4. You need the Brewhouse with 2 or 3 vessels type ? or others?
5. How many Fermentation Tanks Needed ? 1:1 or 1:2
6. Would you like to with the Bright Tanks too?
- Where will be the nearest destination Port if you need to know the freight cost ?
- Would you need the electric appliance with UL or others certificate ?
- Would you need our engineer to your city for installation and brewing train ?
Our Service
- Customized according to your personal request based on our standard configuration
- After Sale Service for whole life if you have request
- 24hours on line, supply solutions any time
- 3 Years Warranty for the Main Equipment
- Spares parts replacement and repair service
- Engineer goes to your city for installation, debugging and brewing training if you need
- Provide the import documents that you need for customs clearance and reduce Tax.
- Supply the latest news for the brewing industry and brewing technology
- Port to Port, Door to Door service
One Stop Turnkey Project service
1.Q: Are you professional Supplier and tanks Manufacture ?
A: We are the manufacturer of beer brewing equipment for 15 Year and deal in export business since 10 years ago .
2.Q:Can I have the customized products with personal design?
A:Yes,we support any of your wish design,can design and manufacture as client's requirements.
3.Q: Can you guarantee your beer brewing system quality?
A: All of the equipment will be inspected before the package, appliance of the international Standard.
4.Q:How about the after sales service?
A:For our after-sale service, we promise all life of technical support to all client.
All of our products is available with 10 years warranty even for spare parts within quality warranty period, our service is free of charge.
5.Q: Which export port you use?
A:Commonly we will use Qingdao port, sometime, can be other port as your wish.
6.Q: I am green hand in brewery industry? Could you supply training for us?
A: Yes, our engineer can supply the installation equipment and brewery training service overseas.
7.Q: what is your payment item ?
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