FCM5100W computerized metallographic microscope for metallology mineralogy precision engineering research
FCM5100W Introduction: The FCM5100W computer-based metallographic microscope is a trinocular inverted metallographic microscope. It adopts an excellent infinity optical system and a modular functional design concept. This machine has functions such as polarized light observation and bright and dark field observation. The compact and stable high-rigidity body fully reflects the anti-vibration requirements of microscope operation. The ideal design in line with ergonomic requirements makes the operation more convenient and comfortable, and the space is wider. It is suitable for microscopic observation of metallographic structure and surface morphology, and is an ideal instrument for metallology, mineralogy, and precision engineering research.
observation system
The hinged binocular observation tube, inclined at 45°, does not need to look down or look up for a long time during operation, so that the operator's neck and shoulders can be effectively released. The market number of flat-field wide-angle eyepieces can reach φ22mm, which makes visual observation wider and more comfortable, and can be adapted to rubber eyecups.
Mechanical stage
The mechanical moving stage has a built-in rotatable circular stage plate. The special-shaped observation window set in the plate is suitable for the microscopic observation of samples of different specifications. The circular stage plate can be rotated during polarized light observation to meet the Requirements for polarizing microscopy.
Lighting system
Using the Kola illumination method, the aperture diaphragm and the field diaphragm can be adjusted by dials, and the adjustment is smooth and comfortable. The polarizer can adjust the polarization angle 360° to observe microscopic images under different polarization states.
FCM5100W configuration list:
| Configuration list |
Model |
| Items |
Specification |
FCM5100W |
| Optical system |
Infinity Chromatic Aberration Correction Optical System |
· |
| observation tube |
Hinged binocular tube, 45° inclined; interpupillary distance adjustment range is 53~75mm. |
· |
eyepiece
|
Flat Field Wide Field Eyepiece WF10X/22mm |
· |
| Flat Field Wide Field Differentiation Eyepiece WF10X/22mm |
O |
Standard objective lens
(infinity
brightfield objective)
|
PL L5X/0.12 BD WD9.70mm |
· |
| PL L10X/0.25 BD WD9.30mm |
· |
| PL L20X/0.40 BD WD7.2mm |
· |
| PL L50X/0.70 BD WD2.50mm |
· |
Optional objective lens
(infinity |
PL L40X/0.60 BD WD3.00mm |
O |
| PL L60X/0.75 BD WD1.90mm |
O |
| PL L80X/0.80 BD WD0.80mm |
O |
| PL L100X/0.85 BD WD0.40mm |
O |
| brightfield objective) |
Ball Inner Positioning Five-Hole Converter |
· |
| Focusing mechanism |
Coarse and fine movement coaxial focusing, with locking device, fine movement grid value: 2μm. |
· |
Stage
|
Mechanical moving stage, dimension (242*200mm), moving range (30*30mm) |
· |
| Circular rotatable stage plate size: the maximum outer diameter is Ф130mm, and the minimum clear aperture is less than Ф20mm. |
· |
| Lighting system |
12V50W halogen lamp with adjustable brightness. |
· |
| Polarizing accessories |
Analyzer group, polarizer group |
· |
| color filter |
With frosted glass, yellow, green and blue color filters |
· |
| Metallographic Analysis System |
FMIA2021 genuine metallographic analysis software, USB2.0 Sony chip 12 million camera device, 0.65X adapter mirror interface, micrometer. |
· |
| computer |
HP business jet |
O |
Note:"·"is standard configuration;" O"is for spare use
FMIA2021 New version of metallographic image analysis software
Introduction:FMIA2021 version of the metallographic image analysis software system is our company to combine the current foundry enterprises, auto parts enterprises, heat treatment enterprises, bearing steel industry, power system industry, railway parts industry, and related testing companies for metallographic testing needs, improve product quality The pass rate helps improve the inspection level of each laboratory. We collect the needs and opinions of experts and teachers in various industries to develop this FMIA2020 version of the metallographic image analysis software system.
The national standard library of the software system contains about 700 commonly used sub-modules in 150 categories, which basically cover the commonly used metallographic standards and meet the requirements of metallographic analysis and inspection of most units. Designate open related categories according to different industry needs to meet industry testing requirements. All modules can be called for free for life, and the standard is upgraded for free for life.
In view of the continuous increase of new materials and imported grade materials, materials and evaluation standards that have not been entered in the software can be customized and entered.
Features:
Software installation is more intuitive and concise
The new software installation, registration, calibration guide mode is simple and clear, and can be completed through the default prompt.
Genuine Software Assurance System
After the software installation is completed, first activate the genuine software, and secondly register the computer hardware ID, so as to ensure the genuine rights and interests of customers.
Demand standard can be customized
In addition to the standard testing modules, special testing modules can be customized according to customer needs, such as: enterprise standards, special industry standards, etc.
7 major inspection categories quick entry
Quick access to 7 major categories of statistical production: grain size, non-metallic inclusions, microstructure of steel, decarburization layer analysis, gray iron, ductile iron, carbon steel spheroidization, etc., plus a metallographic teaching.
Report templates can be modified
Report templates can be tailored for different companies.
Genuine software can be upgraded
According to the standard implementation time of the National Standardization Committee, the software will be upgraded for free.
Wide range of computer systems
This software can be installed and run under Windows 7 and Windows 10.
The latest metallographic software standards: --- Partial excerpts
GB/T 6394-2017 Grain size measurement and rating (grain boundary extraction, grain boundary reconstruction, single phase, dual phase, grain size measurement, rating)
GB/T 10561-2005/ISO 4967:1998 Determination of non-metallic inclusion content in steel
GB/T 7216-2009 Gray cast iron: graphite distribution shape, graphite length, pearlite quantity, carbide quantity, etc.
GB/T 9441-2009 Ductile Iron: Nodularity, Graphite Size, Pearlite Quantity, Carbide Quantity, etc.
GB/T 26656-2011 Compacted graphite cast iron: graphite morphology, vermicularization rate, pearlite quantity, phosphorus eutectic quantity, carbide quantity, etc.
GB/T 18254-2016 Metallographic inspection of high carbon chromium bearing steel
GB/T 34891-2017 Rolling bearing_Technical conditions for heat treatment of high carbon chromium bearing steel parts
GB/T 1499.2-2018 Steel for Reinforced Concrete Part 2: Hot Rolled Ribbed Steel Bar
GB/T 1299-2014 Tool and Die Steel
GB/T 3246.1-2012 Microstructure test method for deformed aluminum and aluminum alloy products_Part 1_Microstructure test method
GB/T 13925-2010 Casting high manganese steel: grades of undissolved carbides, grades of precipitated carbides, grades of superheated carbides
JB/T 7946-2017 Metallographic phase of cast aluminum alloy
JB/T 1255-2014 Rolling bearing_Technical conditions for heat treatment of high carbon chromium bearing steel parts
JB/T 9986-2013 Tool heat treatment metallographic inspection
QC/T 262-1999 Metallographic Examination of Automobile Carburized Gears: Martensite Needle Length, Carbide, Austenite Rating, Austenite Content
QC/T 502-1999 Metallographic inspection of automotive induction hardened parts
QC/T 553-2008 Metallographic Inspection of Cast Aluminum Pistons for Automobile Engines
TB/T2942.2-2018 Steel castings for rolling stock Part II: Metallographic structure inspection map.
TB/T 2478-1993 spring bar metallographic structure rating chart
TB/T 2451-1993 Metallographic examination of non-metallic inclusions in cast steel
TB/T 2944-1999 Carbon steel forgings for railway
DL/T 773-2016 12Cr1MoV steel spheroidization rating standard for thermal power plants_Spheroidization characteristics of ferrite and pearlite
DL/T 773-2016 12Cr1MoV steel spheroidization rating standard for thermal power plants_Spheroidization characteristics of ferrite plus bainite or bainite
DL/T 1422-2015 18Cr-8Ni series austenitic stainless steel boiler tube microstructure aging rating standard
ISO 4499-2016 Cemented carbides -- Metallographic determination of microstructure
ASTM A262-2015 Test procedure for susceptibility to intergranular corrosion of austenitic stainless steels
ASTM E45-2013 Method for Assessing Inclusion Content in Steel
The national standard library contains about 700 commonly used sub-modules in 150 categories, basically covering the commonly used metallographic standards and meeting the requirements of most units for metallographic analysis and inspection; the software randomly distributes about 120 commonly used sub-modules, and the others are all Lifetime free upgrade calls.
Basic Skill:
1. Organizational Analysis Correctly select the implementation standard of the material, through the camera system of the metallographic microscope, capture and take pictures of the metallographic structure of the sample, and enter the evaluation level interface:
- Automatic rating: There are quantitative standards in metallographic standards (such as calculation formulas, percentage ranges, etc.), the software automatically grades, gives metallographic grades, and generates metallographic inspection reports.
- Comparison rating: The software can also compare the sample map and the map in the gallery, and manually determine the level.
- Multi-module rating: Multiple modules can be counted at the same time
2. Image measurement
The software provides a variety of measurement tools such as distance, rectangle, circle, polygon, polyline length, angle, straight line angle, radian, point to circle center measurement, etc., to meet the user's basic geometric measurement functions and obtain relevant measurement data.
(1) Data export: After the measurement, a dedicated measurement report with pictures and texts can be generated, or it can be directly imported into EXCEL.
(2) Save the image: The measured data can be automatically merged with the picture, and the accuracy of the measurement part can be displayed intuitively and clearly.
3. National standard gallery
The software provides the viewing gallery function and provides users with the latest national standard-level gallery.
4.Fixed size printing
The software provides a fixed-fold printing function, and the user can realize the fixed-fold printing of pictures according to the actual printing multiple requirements.
5. Testing Report
FMIA2021 Composition of metallographic analysis software system
1. Software program FMIA2021 (U disk);
2, dongle: USB type + dynamic code verification;
3. Text information: "Instruction Manual" (on the U disk);
4. 0.01mm micrometer ruler.
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