| Customization: | Available |
|---|---|
| After-sales Service: | Whole Life |
| Warranty: | 3 Years |
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Customized 5000L 3000L Beer Brewery Equipment with Turnkey Project Service
The technology of the CHENJI brewery ensures the efficient and gentle production of wort without compromising the quality of the beer. Our system provides great flexibility in the production of various beers.
| Equipment Request | Components |
| 1. Milling System | Malt Miller |
| 2. Mashing System | Mash/Lauter Tun |
| Boiler Tank | |
| Boiler | |
| Heat Exchanger | |
| Wort Pump | |
| Stiring Device (Optional) | |
| Other accessories are available: 1. Ornamental Pipe; 2. Mashing Pipeline; 3. Operating Plateform; 4. Yeast Feeder; 5. Venturi Tube; 6. Butterfly Valve DN40; 7. Butterfly Valve DN32; 8. Soft Pipe; 9. Dregs Rake; 10. Sugar Measuring Cylinder; 11. Saccharimeter; |
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| 3. Fermenting System | Fermentation Tank |
| Other accessories are available: 1. L-Pipe; 2. Butterfly Valve; 3. Pressure Gage; 4. Solenoid Valve; 5. Vacuum Valve; 6. Cooling Pipe; 7. Thermal Insulation Pipe; | |
| 4. Cooling System | Ice Water Tank |
| Refrigeration Machine | |
| Centrifugal Pump | |
| Evaporator | |
| Ice Water Pump | |
| Relative Pipes and Valves | |
| 5. CIP System | Washing Tank |
| Sterilization Tank | |
| Pump and Valve | |
| 6. Filter System | Kieselguhr Filter |
| Membrane Filter | |
| Filtered Beer Tanks | |
| 7. Packing System | Fresh Keg Packing Machine |
| Pop Can Packing Machine | |
| Glass Bottle Packing Machine | |
| 8. Controlling System | Mashing Control Panel |
| Fermenting Control Panel | |
| Refrigerating Control Panel |
First, we hand select the best ingredients from local farmers.
The grain (barley) is soaked and germinated to covert the insoluble starches into sugar that the yeast can turn to alcohol. This "green malt" is then dried at varying temperatures to create the different malt colors and flavors.
If you are the only state brewery to make your own malt using our in-house malting facility. This allows for complete control over the entire process, ensuring the best quality for our distinctive Cascade taste.
2).-Mashing:
Onto the mash tun, here water is added to the malt at just the right temperature to convert the starch from the malt into natural fermentable sugars that the yeast can "eat".
Your water isn't just any water-it comes from special area which lies directly behind the brewery. It is said that this is one of the purest water sources in the world for it comes directly from rain clouds originating in the untouched South.
3).-Lautering:
Lautering is the separation of the sweet malty liquid (called wort) from the grain husks which is collected.
The spent malt from this process is then recycled back into the local farming community for livestock feed, which is very important and necessary for starting new brewing cycle.
4).-Boiling:
The wort is then transferred into a brewing kettle where fresh local hops are added by hand during boiling. It takes an hour or so to concentrate and sterilize the liquid and to allow the many biochemical changes to take place.
The hop alpha acids impart bitterness and the hop oils give the beer characteristic hop aromas. Think of it as "beer seasoning"
By now, we have a liquid that has a malt character balanced with bitterness; but a crucial element is still missing: Alcohol. Yeast is the agent of fermentation. Without yeast, there would be no alcohol. And that is why we love our Cascade yeast. Tried, tested and true, this strain has remained unchanged since the 1820's, perfectly suited in our ingredients and brewing style. It's one of our great secrets. Maturation: The "green beer" is stored at cold temperatures to mature. This step is especially important for lager style beers because they are more delicate, needing time for the complex flavors to develop. Now the beer will begin its reaction about 2-3 weeks or much longer.
People can choose how many cone fermentation tanks according to the real product capacity, the cooling medium will by the dimple jacket around. If you have 1000L capacity of the mash lauter tank and boiling kettle, then the fermentation tanks can be 1000L or 2000L. 1:1 or 1:2 ratio is good.
Ice water tanks, cold water tanks, stainless steel plate heat exchangers, refrigerators, refrigeration pipelines, pipe fittings and valves and control systems, of which the refrigeration unit is the core part, and the compressor unit is refrigerated with liquid ammonia, which are respectively used for tap water heat exchange and direct fermentation , Sake cans reduce the temperature of beer. The refrigerating machine adopts imported compressor, which is safe to operate and has a low failure rate, which solves the user's worries. The system pipelines are all made of sanitary and seamless steel pipe welding and fusion. Freon runs in the pipe to cool down, and high-quality polyurethane insulation pipes are used for pipelines. Thermal insulation effectively reduces heat loss.
The refrigeration system is used to cool down the saccharified wort and fermentation. The optimized design of the refrigeration system directly determines the lower energy loss in the operation of the equipment. The refrigerator we use is safe to operate and has low failure. The ice water tank is insulated with polyurethane, and the pipeline is insulated with polyethylene, which effectively reduces cold loss. The equipment cooling system is used to cool down the saccharification wort and fermentation, and is a major energy-consuming system that composes the beer equipment. The optimized configuration of the refrigeration system directly determines the lower capacity loss during equipment operation.
The CIP cleaning system of a small brewery can be equipped with different types of cleaning systems according to the scale of the equipment. There are two modes of CIP cleaning workshop and simple disinfection device for you to choose.
1. The CIP cleaning workshop is suitable for large-scale and large-volume factories. It is generally composed of lye tank, acid tank, aseptic water tank and disinfection tank. The tank body is made of stainless steel welding. The system has the characteristics of compact structure, convenient installation and maintenance, and can effectively control the tank container. Production equipment such as pipelines and pipelines are cleaned in situ. The entire cleaning process runs in closed production equipment, tank containers and pipelines, which greatly reduces the chance of secondary pollution and has a small footprint, saves operating time and improves efficiency. ; Save labor and ensure safe operation; save water, steam and other energy, reduce the amount of detergent production equipment can achieve large-scale, high level of automation to extend the service life of production equipment.
2. Small-scale production factories can also use simple CIP disinfection devices, including alkali tanks, sterilization water tanks and sanitary cleaning pumps. This device can fix the alkali tank, sterilization water tank, cleaning pump, pipe fittings and valves on a small cart, or it can be customized for you according to the scale of the equipment. The operation is flexible and simple, and it can be used in the cleaning and disinfection of various types of small brewery equipment, so that it can achieve the characteristics of thorough disinfection and no dead ends. At the same time, the equipment can also be equipped with manual, semi-automatic and fully automatic operation according to different customer requirements.
The craft beer equipment control system is the core part of the entire brewing process, including: malt crushing, saccharification, fermentation, cooling, temperature control, pressure control, refrigeration and other important systems and the overall control of other auxiliary control systems, which can realize partial control Or comprehensive PLC automatic control.
The control system adopts the beer intelligent PLC control system and intelligent control system independently developed and patented by the company. It is composed of Siemens programmable controller PLC, industrial computer, automatic control components, power distribution cabinet, and operation console. It can also control the material flow manually on the operation console. It can be controlled automatically or manually according to customer requirements.
This system adopts the upper and lower levels of computer control, adopts the Siemens STEP7 series programmable controller that was widely used internationally in the 1990s, and combines with the high-reliability industrial computer to form a powerful control system. Industrial computer real-time display, storage, query, control or modification of each process parameter to make the entire equipment in the best state; the lower control level is composed of SIMATIC STEP7-300PLC
In this system, various signals include: liquid level switch, valve position, motor, pump and other switching signals, as well as temperature and other analog signals, all enter the PLC. The PLC automatically completes the various switches according to the program set by the process requirements. The output signal completes the control of actuators such as butterfly valves, solenoid valves, pumps, reducers, etc., and completes the technological process. The communication between the upper computer and the lower computer adopts the DIN standard PROFIBUS-DP bus, which can be easily connected with other control systems for unified management.
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