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The technology of the CHENJI brewery ensures the efficient and gentle production of wort without compromising the quality of the beer. Our system provides great flexibility in the production of various beers. 
We plan and install a complete malt processing area for you, including silos, conveyor belts, malt cleaning and milling.
Our mills are very flexible and easy to operate, enabling high output and ideal milling quality. If necessary, the grinding gap can be automatically adjusted to perfectly adapt to any type of malt or grain.
Our mashing system provides flexibility in the use of recipes and allows brewers to use different malt types or other raw materials.
Our proven pre-mashers and flow-optimized agitators can achieve ideal output and material conversion even under conditions of high original gravity and high viscosity.
The filter barrel combines optimized fluid mechanics, sophisticated control technology and recipe-specific system design. This combination creates an ideal filtration system that can filter your individual beer quickly and efficiently. Of course, there is also perfect wort quality.
Traditionally, wort boiling is the most energy-consuming process in the entire brewery. CHENJI technology reduces this energy demand while ensuring the highest beer quality.
Our proven system for wort boiling can be particularly flexibly adapted to your various beer types and required total evaporation. They can transition gently to modern boiling processes with low energy consumption and long cleaning intervals.
In the wort pot, whirlpool or on the way to cool the wort-our unique hop and spice metering system provides your beer with unique flavor characteristics.
The CHENJI system effectively utilizes the best raw materials. We pay special attention to ease of operation and repeatability of application
Fermentation Tank
Utilizing state of the art design and manufacturing, CJ provides a durable, high-quality unitank fermenter. With the use of polyurethane insulator in the interior of the tank, mirror-polished inner surface, and cooling jacket, our fermenting tanks will provide a superior products for your brewery.
CJ offer you many options for your tank need, including Fermenting tank, Bright tanks and Serving tanks.
Custom sizing is available for all tanks, if you have limited space, certain width/height requirements, we can manufacture all tanks to your specifications.
3-120BBL fermenting system
Certified 304 stainless steel
Custom size and Features available.
Pressure tanks with a cone-shaped bottom and dished tank lid.
Working pressure in tank: 0/+1 bar, option 0/+2,5 bar
Made of stainless steel 304
With laser welded cooling jacket(pillow plate)
Equipped with a CIP (Clean in a place) tube and a cleaning head
The materials used and the surface finishing depend on the intended application and the customer's specifications.
Insulated tanks make work more efficient and contribute to a more economical use of energy.
| Main technical parameters |
CJ-2BBL |
CJ-5BBL |
CJ-7BBL |
CJ-8.5BBL |
CJ-10BBL |
CJ-15BBL |
CJ-20BBL |
CJ-25BBL |
CJ-30BBL |
CJ-40BBL |
CJ-50BBL |
| Working volume(BBL) |
2 |
5 |
7 |
8.5 |
10 |
15 |
20 |
25 |
30 |
40 |
50 |
| Material |
High quality SUS304, high precision polishing. Recommend the bar, hotel for visiting could choose copper for out tank decoration. |
| Inner tank diameter(mm) |
800 |
1000 |
1150 |
1200 |
1300 |
1500 |
1600 |
1700 |
1700 |
1900 |
2150 |
| Cylindrical height(mm) |
600 |
750 |
750 |
750 |
1000 |
1000 |
1220 |
1220 |
1500 |
1500 |
1500 |
| The external diameter of tank(mm) |
The external diameter is: the inner cylinder diameter+Insulationx2.
(Overall jacket: the inner cylinder diameter+Insulationx2 +overall jacket thicknessx2 ) |
| The reference height(mm) |
The whole system is designed on the basis of beautiful appearance.
Finally, it depends on the buyer request, design can be customized. |
| Inner surface roughness |
Mirror polish, Ra less than 0.22um |
| Head surface roughness |
Mirror polish/Matt wiredrawing processing |
| Tope head type |
DHA/DHB |
| Bottom head type |
Flat bottom or 120°-185°cone |
| Heating type |
Electric heating, steam heating and gas fire heating.
Jacket type: If it is electric heating or gas fire heating will select the overall jacket, if steam heating will select the dimple jacket(miller plate jacket) |
| Heating area |
To meet the requirements of the boiling process |
| The material of insulation |
Anti-aging polyurethane Pearl (PU) |
| Insulation thickness(mm) |
50/80/100mm |
| Outside skin |
Stainless steel 2B board/Mirror polish/Matt wiredrawing process,
Thickness:2mm, also we can do the out skin by copper |
| Exhaust funnel |
Specifications: Tri-clamp 76/89/102/133/159/219/300, outlet condensate water |
| Top Manhole |
DN300, DN350, DN400, DN500, DN600 for selection. With the sight glass, also can select the wheeled double doors. |
| Adjustable feet |
3 or 4 legs, Round and with the adjustable screw |
For selection
|
Agitator |
Paddle mixing, (weather you need mix should be based on the requirements) |
| Transmission equipment |
0.25-15kw, Brand motor. Reducer, can choose the vertical type or the horizontal type. Put on the top or at the bottom, packing seal/mechanical seal |
| Wort inlet |
Specifications: tri clamp 32/38/51, winding pipe near the inner |
| Spray Ball |
Specification: Tri-clamp,63/76/89, choose the tri-clamp connection, detachable, 360°full range clean., installed on the top |
| Wort outlet |
Specifications: tri clamp 25/32/38/51 |
| Drain hole |
Specifications: tri clamp 25/32/38/51 |
| Circular hole |
Specifications: tri clamp 25/32/38/51 |
| Circulation tangent tube |
Specifications: tri clamp 25/32/38/51, near the inner |
| Sight light |
Specification: DN80, Flange, 220v/25w |
| Thermometer hole |
Specification: M12x1.5(Digital display)/M27X2 or Tri-clamp 32 |
| Vent hole |
Specifications: tri clamp 25/32/38/51 |
| Jacket inlet/Outlet |
Metric tread/English screw/American standard thread |
| LOGO Nameplate |
Laser engraving, Detail content |
| Port, valve |
With Germany technology and automatic welding, Specification: Tri-clamp 25/32/38/51
Manual butter-fly valve, Pneumatic butterfly valve, solenoid valve could be choose. |
Ice water tanks, cold water tanks, stainless steel plate heat exchangers, refrigerators, refrigeration pipelines, pipe fittings and valves and control systems, of which the refrigeration unit is the core part, and the compressor unit is refrigerated with liquid ammonia, which are respectively used for tap water heat exchange and direct fermentation , Sake cans reduce the temperature of beer. The refrigerating machine adopts imported compressor, which is safe to operate and has a low failure rate, which solves the user's worries. The system pipelines are all made of sanitary and seamless steel pipe welding and fusion. Freon runs in the pipe to cool down, and high-quality polyurethane insulation pipes are used for pipelines. Thermal insulation effectively reduces heat loss.
The refrigeration system is used to cool down the saccharified wort and fermentation. The optimized design of the refrigeration system directly determines the lower energy loss in the operation of the equipment. The refrigerator we use is safe to operate and has low failure. The ice water tank is insulated with polyurethane, and the pipeline is insulated with polyethylene, which effectively reduces cold loss. The equipment cooling system is used to cool down the saccharification wort and fermentation, and is a major energy-consuming system that composes the beer equipment. The optimized configuration of the refrigeration system directly determines the lower capacity loss during equipment operation.
The craft beer equipment control system is the core part of the entire brewing process, including: malt crushing, saccharification, fermentation, cooling, temperature control, pressure control, refrigeration and other important systems and the overall control of other auxiliary control systems, which can realize partial control Or comprehensive PLC automatic control.
The control system adopts the beer intelligent PLC control system and intelligent control system independently developed and patented by the company. It is composed of Siemens programmable controller PLC, industrial computer, automatic control components, power distribution cabinet, and operation console. It can also control the material flow manually on the operation console. It can be controlled automatically or manually according to customer requirements.
This system adopts the upper and lower levels of computer control, adopts the Siemens STEP7 series programmable controller that was widely used internationally in the 1990s, and combines with the high-reliability industrial computer to form a powerful control system. Industrial computer real-time display, storage, query, control or modification of each process parameter to make the entire equipment in the best state; the lower control level is composed of SIMATIC STEP7-300PLC
In this system, various signals include: liquid level switch, valve position, motor, pump and other switching signals, as well as temperature and other analog signals, all enter the PLC. The PLC automatically completes the various switches according to the program set by the process requirements. The output signal completes the control of actuators such as butterfly valves, solenoid valves, pumps, reducers, etc., and completes the technological process. The communication between the upper computer and the lower computer adopts the DIN standard PROFIBUS-DP bus, which can be easily connected with other control systems for unified management.
of a small brewery can be equipped with different types of cleaning systems according to the scale of the equipment. There are two modes of CIP cleaning workshop and simple disinfection device for you to choose.
1. The CIP cleaning workshop is suitable for large-scale and large-volume factories. It is generally composed of lye tank, acid tank, aseptic water tank and disinfection tank. The tank body is made of stainless steel welding. The system has the characteristics of compact structure, convenient installation and maintenance, and can effectively control the tank container. Production equipment such as pipelines and pipelines are cleaned in situ. The entire cleaning process runs in closed production equipment, tank containers and pipelines, which greatly reduces the chance of secondary pollution and has a small footprint, saves operating time and improves efficiency. ; Save labor and ensure safe operation; save water, steam and other energy, reduce the amount of detergent production equipment can achieve large-scale, high level of automation to extend the service life of production equipment.
2. Small-scale production factories can also use simple CIP disinfection devices, including alkali tanks, sterilization water tanks and sanitary cleaning pumps. This device can fix the alkali tank, sterilization water tank, cleaning pump, pipe fittings and valves on a small cart, or it can be customized for you according to the scale of the equipment. The operation is flexible and simple, and it can be used in the cleaning and disinfection of various types of small brewery equipment, so that it can achieve the characteristics of thorough disinfection and no dead ends. At the same time, the equipment can also be equipped with manual, semi-automatic and fully automatic operation according to different customer requirements.
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