Annual Production Capacity of 100t 200t 300t 400t 500t Ethanol Alcohol Production Equipment
Specifications 95%-99.9% Alcohol/ethanol distillation equipment DDGS dryer machine Fermenting ASME, ISO, CE Produce as your requirement Alcohol equipment, Differential pressure, fuel ethanol equipment, dehydration alcohol/ethanol equipment, distillation columns Spiral plate Heat exchanger, Shell and tube heat exchanger, Condenser, Reboiler, Preheater, Evaperator, Dryer machinery 1. It is a turn-key whole set equipment, simple equipment, less worker, less area, less cost. 2. We can design, manufacture, install and adjust 1000L-1000000L 95%-99.9%alcohol (ethanol) per day. 3.We can use corn, wheat, cassava, molasses, rice, potato, beetroot,sugar cane ect which contains starch or sugar material to produce alcohol. 4. We can do the turn key system or section part.
You can choose single distill tower to save money, also can choose 5 distill column to get good quality alcohol(ethanol).
Product Descripion Five-Column Three-Effect Distillation Process Our company designs and manufactures latest Five-Column Three-Effect Distillation equipment. This new process is promoted on the basis of traditional five-column differential-pressure column and mainly used for super-fine alcohol production. The key of this process is the heating methods, the steam heats one column directly and transfers the heat to other 4 columns to achieve three-effect thermal coupling and energy-saving effects. In terms of electricity efficiency, it can save 50% electricity and avoid the repairing of circulating pumps and also extend the working life of the re-boilers. Double-Mash-Column Three-Effect Distillation Process This process applies to the production of general-grade alcohol& fuel ethanol, and it was awarded Chinese national patent, it is the only successful application of double mash column & three-effect in the world, which produces general-grade alcohol. This process is composed by mash column, rectification column and composite column. The composite column functions as mash column and rectification column. The key of this process is the heating methods: the steam heats one column directly and transfers the heat to other 2 columns to achieve three-effect thermal coupling and energy-saving effects. The advantage of this process is energy-saving; it saves over 40% steam.
Heat exchanger is a high-efficient heat exchanging equipment used in alcohol, solvent, food ferment, pharmaceutical, petrochemical, refrigeration, organic chemistry, metallurgical industry, suitable for convection heat transfer of liquid to liquid, gas to gas, gas to liquid. The heat exchanger is divided into tubular heat exchanger, spiral plate heat exchanger. And the tubular heat exchanger comprises condenser, Pre-heater, Re-boiler, Evaporator, drying machine. The spiral plate heat exchanger comprises non-dismountable and dismountable exchanger. The heat exchanger is made of carbon steel and stainless steel. Column is a kind of chemical equipment, which is used to make a close contact between gas and liquid, gas and solid, liquid and liquid, and to complete the process of heat transferring and mass transferring by catalyzing their interaction. Column is used in distillation, absorption, extraction etc.. Column can be divided into plate column and packing column by different structures. The commonly used types are as follows: bubble cap column, packing column, sieve-plate column, dual-flow column, float valve column, rotating disc column etc. Pressure vessel is a kind of airtight device which can bear pressure and contain gas and liquid. By pressure sustainability, pressure vessel can be divided into low-pressure vessel, mid-pressure vessel, high-pressure vessel; By medium, it can be divided into flammable vessel, non-flammable vessel, toxic vessel, non-toxic vessel, highly toxic vessel; By purpose in the process, pressure vessel can be divided into reaction vessel , heat-exchanging vessel, separation vessel, storage vessel. Our company can produce classI, classII class III stainless steel pressure vessel.
Our Services Production Capability
1). Our company designed and manufactured the first stainless steel distillation column in China. 2).Our company can produce 6 full sets of equipment (including crushing section, liquefying and saccharification section, fermentation section, distillation section and DDGS section) in a month. 3).Among 16 production workshops, 3 workshops are for mechanic manufacture, 5 workshops are for manufacturing process, 8 workshops are for assembling & welding. 4).We own advanced machining equipment and product testing equipment. Designed capability 1). We own Design License of Special Equipment D1 & D2 Class; Manufacture License of Special Equipment A2 Class; Design License of Special Equipment GC Class. 2). Our company achieves more than 20 patent certificates on distillation, DDGS, and other fields. 3). Our company owns ASME certification, ISO 9001 Quality System Certification, ISO 14001 Environmental Management System Certification & GB/T28001 Occupational Health and Safety Management System Certification. After-sales Service 1). Our company can provide a sophisticated product after-sale service and can ensure the implementation, maintenance and commission of projects. 2). We can reach the project site after receiving the user's notification.
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