Torsion Strength Testing Machine ISO16047 Fasteners Torque Clamp Force Testing Machine 1000-2000nm

• After-sales Service: Whole Life
• Warranty: Whole Life
• Max Diameter of Workpiece: <500mm
• Mass Scope of Workpiece: 2000kg
• Type: Strength Testing Machine
• Maxcapacity: <1000KN
• Accuracy Grade: 1
• Load Way: Electronic Load
• Loading Method: Static Load
• Display: Digital
• Control: Manual Control
• Weight: 500-1000Kg
• Power Source: AC220V
• Oil Cylinder Position: Top
• Voltage: AC220/Loading System: 380V 50Hz
• Axial Force Detection Range: 20-500kn
• Torque Detection Range: 10-2000nm
• Relative Resolution: ±0.5%
• Test Machine Axial Force Repeatability: ≤1%
• Bolts Nuts: M16/20/22/24/27/30
• Bolt Length Range: 50-260mm
• Platform Spindle Center Height: ≧100mm
• Twist Direction: Forward Reverse
• Display Method: LCD Display
• Torsion Shear Wrench (Optional for M16-3: 1 Set
• Torsion Wrench Socket (Optional for M16-: 1 Set
• Transport Package: Plywood Case
• Specification: 1600X600X1200
• Trademark: Chenji or OEM ODM
• Origin: Jinan or Others

Product Description

Torsion Strength Testing Machine ISO16047 Fasteners Torque Clamp Force Testing Machine 1000-2000nm
Usage      
 The high-strength bolt detector (JW-500DP) is designed and manufactured in accordance with the relevant requirements of GB50205-2020 "Code for Acceptance of Steel Structure Engineering". Bolts for re-inspection shall be randomly selected from the bolt batches to be installed at the construction site, and 8 sets of connection pairs shall be selected for re-inspection in each batch. The measuring instruments used for the retest of the torque coefficient of the connection pair shall be calibrated before the test, and the error shall not exceed 2%. Each connection pair should only be tested once, and should not be reused. When the washer rotates during tightening, the connection pair should be replaced and the test should be repeated. The retest of the torque coefficient of the connection pair should insert the bolt into the high-strength bolt tester. While measuring the bolt pretension P, the torque value T on the applied working nut should be measured, and the torque coefficient K should be calculated.
When carrying out the torque coefficient test of the connection pair, the bolt pretension value should meet the requirements of Table B.0.4.
Chart B.0.4 Bolt pretension value range(kN)

Bolt Specification (m m)		M16	M20	M22	M24	M27	M30
Pre- tension value P	10.9s	93-113	142-177	175-215	206-250	265-324	325-390
	8.8s	62-78	100-120	125-150	140-170	185-225	230-275

1. Total torque measurement range (N·M): 200N.m
2. Thread torque measurement range (N·M): 100N.m
3. Axial force measurement range: 100N-100KN
4. Relative error of torque measurement: ±1%
5. Torsion angle measurement range: 0-100000° (or infinite)
6. Relative error of torque measurement: ±1% (actually more than ±0.5%)
7. Relative error of torsion angle measurement: ±1% (actually more than ±0.5%)
8. Relative error of angle measurement: ±1% (actually more than ±0.5%)
9. Relative error of angular velocity: ±0.5%
10. Maximum spacing between chucks: 500mm
11. Torsion speed: 0-40r/min
12. Clamping sample size: M3-M10 (can also be determined according to the sample)
13. Dimensions of the host: about 1400×540×1250mm
14. Power: single-phase 750KW
15. Weight: 850KG
Configuration :
1. 200N.M, one host;
a) A set of 100KN domestic well-known brand high-precision axial force sensor
2. A set of 200N.M German high-precision total torque sensor.
b) A set of 100N.m German high-precision thread torque sensor.
3. 1 set of 200N.M torsion fixture
4. 1 set of high-precision servo motor special reducer
5. 1 set of Panasonic AC servo motor and servo system
6. A Dell computer
7. 1 HPA4 color inkjet printer
8. Windows200, 1 set of multi-language professional test software;
9. Test sleeve, 6 pairs of gaskets (M3-M10)
Note: For bolts, limit torque, limit axial force, effective torque, torque coefficient, torsion angle, total friction parameter μ total, thread friction parameter μ thread, end face friction coefficient μ end face, tightening coefficient K and other parameters can be obtained. 
Application
This machine conducts torque and torque performance testing and analysis research for various materials, and is widely used in aerospace, petrochemical, machinery manufacturing, vehicle manufacturing, wire and cable, plastic rubber, ceramic building materials, metal materials and products and other industries. One is based on the 32Bit-ARM micro-processing structure of the British ARM company, through the Japanese AC digital controller to control the servo motor and the high-precision reducer to cooperate with the Japanese photoelectric encoder to make the test bench rotate statically, and the test bench can run at a speed of 0~1000°/min ( or set according to the actual situation). A high-precision torque sensor is used on the force measuring source, with an accuracy of 0.02% and high sensitivity. The entire system has an accuracy of 0.5 or higher, and the effective force measurement range is 1/500 to 100% of the maximum force value; the torque accuracy is the indicated value Within ±1% of the indicated value; the twist angle accuracy is within ±1% of the indicated value; the corner speed accuracy is within ±1 of the indicated value; the angle measurement accuracy is within ±1 of the indicated value.
According to GB, ISO, ASTM, JIS, DIN and other standards, it can perform mechanical tests such as torque, torsion angle, rotation angle, torsional breaking force, torque measurement at constant number of revolutions, cyclic low-cycle fatigue, etc., and can detect the torque-torsion angle and torque of the material. - Time, torsion angle - time and other corresponding parameters.

 Introduction to Measurement and Control Systems
The measurement and control system (hardware and software) is the key of the testing machine, which is directly related to the function, reliability, application range and accuracy of the testing machine;
This testing machine is a measurement and control system for torque, torsion angle, rotation angle and closed-loop testing machine. It is the latest measurement and control system launched by Chenji Instruments on the basis of the original Taiwan Technical Measurement Center. In terms of product reliability, advancement and scalability, it has reached the international advanced level.
The microcomputer-controlled electronic torsion testing machine produced by the company adopts microcomputer control combined with advanced electronic control technology, and implements standardized and unitized design. It has accurate control, high measurement accuracy, flexible configuration, easy exchange of accessories, and easy after-sales service. Features.
a. Measuring system
1 Load measurement: choose FS0.02% high-precision load torque sensor.
2. Sample deformation measurement: There are three ways: through torque, torsion angle, rotation angle or encoder measurement and control,using a 20-bit A/D conversion single-chip acquisition system, and a microcomputer acquisition system to realize the deformation measurement of the sample.
b. Transmission control system: adopt A/D conversion and single-chip computer and computer control system Panasonic full-digital AC servo motor, connect the reducer, and drive the test bench to rotate and load through the synchronous toothed belt to ensure high transmission efficiency, low noise, and transmission. It is stable, and the speed accuracy is guaranteed to be ±1% of the indicated value.
c. Following Standard
GB/T1231-2006 "Technical Conditions for High Strength Large Hexagon Head Bolts, Large Hexagon Nuts and Washers for Steel Structures", GB/T 16823.3-2010 "Torque-Clamping Force Test for Fasteners", ISO16047-2015 "Fasteners" .Torque/clamping force test", GBT16823.2-1997 "General Rules for Fastening of Threaded Fasteners", GB/T50205 "Construction Quality Acceptance Regulations for Steel Structure Engineering"
Users can also provide relevant technical standards, and realize the control of test methods and related data collection and processing according to the standards provided by users.

The package has the following main features:
1. Simultaneous measurement and display of torque, rotation angle, rotation angle and torsion angle.
2 The test speed can be set arbitrarily.
3. The test curve is displayed in real time, and the abscissa and ordinate are automatically shifted.
4 Multiple load cells can be set
5. It can be set to automatically judge whether it is broken or not and whether to automatically return to the starting point or not. It can be set to stop at a fixed time, stop at a fixed load, stop at a fixed deformation, and set the conditions for breaking judgment.
6. The data of a certain sample that has been done can be deleted arbitrarily.
7. The curve can be scaled and printed arbitrarily, and parameter points can be selected on the curve.
8 parameter calculation adopts VB+SQL language, which is reliable and convenient.
9. Parameter processing can be performed according to user needs.
d. Control unit: The control system is the latest computer software and hardware technology, combined with the latest semiconductor technology, it is reliable, advanced, easy to operate and flexible in terms of torque measurement, torsion angle measurement, rotation angle measurement, and angular speed control.
e. Microcomputer system: The microcomputer is used to complete the functions of the whole machine test setting, working state control, data acquisition, operation processing, display and printing test results, etc.; International standards or standards provided by users measure and judge various performance parameters of various material tests, and conduct statistics and processing of test data; then output test reports and curve patterns in various required formats.
 Features :

1. Function

a. Automatically reset: When the computer receives the test start command, the measurement system will automatically reset;
b. Automatic shift: automatically switch to the appropriate range according to the size of the load to ensure the accuracy of the measurement;
d. Automatic save: The test data and experimental conditions are automatically saved to prevent data loss caused by forgetting to save due to sudden power failure;
e. Automatic speed change: During the test, the speed of the beam can be automated according to the preset program, or it can be changed manually;
f. Automatic calibration: the system can automatically realize the accurate calibration of the indicated value;
g. Test process: the test process, measurement, display, analysis, etc. are all completed by the microcomputer;
h. Display mode: data and curves are dynamically displayed with the test process;
i. Result reproduction: the test results can be accessed arbitrarily, and the data curve can be re-analyzed;
j. Curve traversal: After the test is completed, you can use the mouse to find the point-by-point torque and torsion angle data of the test curve, which is convenient and practical for obtaining test data of various materials;
k. Results comparison: Multiple test characteristic curves can be superimposed, reproduced and enlarged in different colors to present the analysis and comparison of a group of samples;
l. Curve selection: It can be displayed and printed according to the selected torque-torsion angle, torque-time, torsion angle-time and other curves;
m. Batch test: After setting the test with the same parameters once, the test of a batch of samples can be completed in sequence;
n. Test report (standard format):
Torque: maximum torque, breaking torque, upper yield torque, lower yield torque, average torque, etc.;
Torsion angle: maximum torsion angle, fracture torsion angle, upper yield torsion angle, lower yield torsion angle, deflection, elastic modulus, etc.;
Proportion: shear ratio, test time, etc.;
The test report can also be programmed and printed in the format required by the user;
o. Fine-tuning: Equipped with fine-tuning function to achieve fine adjustment of torsion, which is convenient and practical during calibration and verification;
p. Limit protection: with two levels of program control and mechanical protection;
q. Overload protection: stop when the load exceeds 10% of the rated value;
r. Emergency stop: There is an emergency stop switch, which is used to cut off the power supply of the whole machine in an emergency state;
s. Automatic diagnosis: The system has an automatic diagnosis function, which regularly checks the measurement system and drive system for overvoltage, overcurrent, overtemperature, etc.
                  Under normal circumstances, it will stop immediately;

t. One machine for multiple purposes: By configuring sensors of different specifications and connecting to the system measurement software, one machine can be used for multiple purposes; the sampling rate can reach 100 times/s;
u. The host computer and the microcomputer can be operated independently;
 2. hardware
The hardware system adopts the latest American integrated circuits, and the full scale has the same resolution. It overcomes the disadvantages of the traditional testing machine's step-by-step magnification switching hysteresis and different resolutions of different files. The sampling rate of the system is accelerated, and the precision and stability of the measurement and control system are improved. So that the results of the testing machine are in line with scientific and fidelity output.
The test unit adopts the latest high-speed, high-resolution, high-precision, non-binary continuous acquisition AD converter; it reaches 500,000 subdivision codes, which is better than the six-speed amplification of the binning method, and reaches the international advanced water level.
    The system for measuring torque and torsion angle using the high-resolution analog-to-digital converter with the latest integrated circuit design has the following advantages compared with the traditional binning acquisition system:
a Wide measurement range: it can truly achieve no binning; the traditional binning acquisition system can only reach five levels at most due to the influence of the weight of the sensor zero offset fixture.
  b Continuity without gaps: The traditional step-by-step acquisition system results in shifting errors and shifting time gaps due to differences in the gain and circuit offset parameters of each gear during shifting, thus affecting the test results.
  c Reliability, the use of the latest integrated circuits greatly simplifies the circuit, reduces components, and improves reliability.
d ± 250000 (218) subdivision codes have reached the highest international level in the non-grading method.
e The three analog input channels use an independent "amplifier--AD converter" circuit, which greatly reduces the crosstalk in small signals and improves stability.
Torque measurement unit: Chenji system adopts high-speed circuit system to realize the four-quadrant acquisition of photoelectric encoder, which completely solves the influence of jitter or direction change at low speed, and increases the high torque resolution of the testing machine by four times. Using 2000P/R photoelectric encoder, the resolution can reach 4um (dual photoelectric encoder mode).
Speed control (position closed-loop) unit: Chenji system speed control unit is an all-digital control unit;
The speed ratio is 1:500000
Accuracy speed regulation range The torsion speed can be adjusted in the whole range.
Others: Torque, torsion angle position retention and low cycle fatigue can be achieved.
3.software
Chenji system software adopts Microsoft Visual Studio and the latest package software of 32Bit-ARM microprocessor structure of British ARM company combined with Microsoft Developer's Network as our SDK (ie software development toolbox). The software interface takes VB and VBA as the main development tools, which makes it highly intelligent, humanized, novel in man-machine dialogue, concise and easy to understand, and fully achieves the effect of "fool" operation. Embedded Access data processing module makes data processing more convenient, fast and accurate. The Windows kernel driver library DLL technology is used as the data acquisition driver, so that the acquisition accuracy can reach up to 1ms.
a. New Windows operation interface:
Chenji system software supports Windows 9x/NT/Me/2000/XP and other Windows operating systems, and uses Chinese (English) bilingual menus and Windows standard icon operations. The test data and test curve are dynamically displayed, and the test data can be deleted and added arbitrarily, which makes the operation of the curve easier and easier, and operations such as curve traversal, superposition, separation, zooming, and printing can be performed anytime and anywhere.
b. Multi-window data display:
The torque and torsion angle data are separated into two windows for display, which ensures the accurate positioning of the torsion angle control. That is to achieve torque, torsion angle, rotation angle, and angular speed
Four-window display, and a peak data display window, this feature is convenient for users to control the speed during the test.
c. Multi-curve mode data tracking: Realize various curve tracking test data such as torque-torsion angle, torque-time, torsion angle-time, etc.
d. Data processing is modularized, standardized, automated, and has upgrade functions:
The test data can be processed arbitrarily, the data format corresponding to any processing method name in the data module, one method name corresponds to one test standard, this module integrates multiple test standards, which can meet GB, ASTM, ISO, DIN, BS, etc. Domestic and foreign standards, the standards are interchangeable. The test data has an automatic storage function and can be permanently saved. Users can also add new test methods for software self-upgrade or require manufacturers to provide new versions of software according to new test standards.
e. The software linear correction of the calibration data is more subdivided:
The torque and torsion angle are automatically checked in seven gears, and the analog speed is output in twenty gears, so as to ensure that the accuracy is not out of tolerance. The machine calibration does not require manual shifting, and the automatic shifting is successful once calibration.
f. The software comes with a variety of Windows tools and self-management accessories:
From this software, operating system accessories such as calculators and web browsers can be directly invoked, and the software can be registered by classification, time limit, lifetime, etc., so as to facilitate the management and operation of different personnel. The software also has an anti-copy function to prevent the software from being leaked, modified and illegally copied.
main feature
The modular structure of large-scale programs turns acquisition, display, storage, curve processing, and test data processing and reporting systems into independent modules;
The experimental data processing (parameter calculation) is directly executed by the full original code and programmed in the web language VBScript of the BASIC structure, which is convenient for adding and modifying the parameter calculation;
 The report adopts the advanced crystal report production system; the visual programming format can be previewed on the screen before printing (simulated display), and even the user LOGO can be added.
MS-ACCESS database storage format and software expansion capabilities; the core of Chenji system is based on ARM database;
Has the following advantages:
 g. Data processing can use structured query language SQL, which makes debugging reliable and simplified;
h. It can interface with the office software Office, which greatly enhances the expansion capability of the software;
i. Make the original data open, and users can check the original data through the database, which is convenient for material research; give full play to the effectiveness of the measurement data;
j. Compatibility, so that data of various types of users can be accessed in a unified format;